Diagnosis Process Beam Pump Sample 1


Question 1 of 9.

What contaminant is this gulf region pump most likely to come in contact with?

GUESS
I give up

Sand / dirt

In the gulf region sand is the most likely contaminant so is something that should be monitored carefully by silicon content.

Question 2 of 9.

What variable environmental factor is the reason the customer may ask for a viscosity index adding to their test suite as an upgrade?

GUESS
I give up

Temperature

Temperature in these regions can hit as high as 60'C (140'F) and as low as freezing at night in these desert conditions. This means the viscosity needs to be consistent throughout, which is better achieved with a high VI oil.

Question 3 of 9.

Is the sample viscosity consistent with with the stated grade and previous trends?

1. Yes to both
2. Trend is consistent, but oil is out of specification
Question 4 of 9.

Which of the 5 senses would aid in confirming the additives used?

GUESS
I give up

Smell

Yes, the sense of Smell would confirm the presence of Extreme Pressure (EP) additive, which is the most likely additive in use in this gearbox.

Question 5 of 9.

Do the additives and viscosity support the sample information?

1. Yes
2. No, I have reason to believe the fluid is something different
Question 6 of 9.

Name one parameter that shows the oil has not significantly deteriorated since the last sample.

GUESS
I give up

Acid Number and Oxidation

Both show no significant increase since the last sample suggesting the oil is not oxidising and deteriorating significantly.

Question 7 of 9.

How has the cleanliness of the oil changed since the last sample?

1. Approximately twice as dirty as before
2. Approximately twice as clean as before

ISO and Silicon both show oil is cleaner

The Silicon is approximately half its original value, and the ISO code is on average a code cleaner, which is twice as clean because it is a log scale. Contamination is unlikely to a concern on this sample. All the other contaminants look low too.

Question 8 of 9.

Is there any abnormal wear?

1. Yes
2. No

The sample shows no abnormal wear patterns

Question 9 of 9.

The sample diagnosis that appears most appropriate is?

1. Viscosity and additives remain stable. Slight improvement in cleanliness code since last sample. Wear appears satisfactory. Overall condition is satisfactory and no action required.
2. Viscosity acceptable. Additives appear to be depleted. Wear appears satisfactory. Resample in 1 month to monitor.

Next question 1 of 9

All 9 questions completed!


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Diagnosis Process Beam Pump Sample 1

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